Full Cast & PFM Crowns and Bridges

Time-tested restorations for strength and predictable outcomes


Full cast and porcelain-fused-to-metal (PFM) crowns and bridges are fixed dental restorations designed for high occlusal loads, long-span support, and predictable seating. These restorations use metal or metal-ceramic frameworks to deliver durability, precise fit, and long-term clinical reliability in demanding cases.

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Why Full Cast & PFM Restorations Are Still Used?

Dentists continue to choose full cast and PFM options because they combine decades of proven reliability with practical advantages in modern workflows:


  • Durability: Withstand high occlusal forces in posterior zones.
  • Versatility: Suitable for crowns, 3-unit bridges, and long-span cases.
  • Esthetics: PFMs offer layered porcelain for lifelike anterior results.
  • Value: Cost-efficient compared to some all-ceramic solutions.
  • Predictability: Consistent outcomes backed by CAD/CAM fabrication.


Types of Full Cast & PFM Restorations

According to the American Dental Association, crowns remain among the most commonly prescribed restorative treatments in dentistry—underscoring the continued clinical relevance of full cast and porcelain-fused-to-metal (PFM) restorations for durability-driven cases.


Summit Horizon Dental Lab provides a range of full cast and PFM restorations designed to meet the functional and esthetic needs of each case. These time-tested options are commonly used for posterior crowns, single units, and multi-unit or long-span bridges, particularly when cost efficiency, strength, and long-term reliability are priorities. All restorations are fabricated in our St. Louis–based lab using CAD/CAM workflows and experienced technician oversight, supporting predictable seating and consistent results for dentists locally and nationwide.

FULL CAST CROWNS

Full cast crowns are fabricated entirely from metal, offering maximum strength and long-term reliability. They remain a trusted solution for posterior restorations, particularly when occlusal forces are high.


Best for:

  • Posterior crowns requiring long-term durability
  • Patients with bruxism or heavy bite forces
  • Cost-sensitive cases where esthetics are not the priority


Materials:

  • High noble alloys
  • Noble alloys


Commonly selected when maximum strength and longevity are the primary clinical goals.


What this means for your practice: A reliable, cost-effective option that reduces the risk of remakes and provides peace of mind for demanding posterior cases.

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PFMs combine a durable metal substructure with porcelain layering to achieve a balance between strength and esthetics. Ideal for anterior and posterior cases where appearance matters but function cannot be compromised.


Best for:

  • Single-unit anterior or posterior crowns
  • Situations requiring both strength and esthetics
  • Patients with moderate esthetic demands and strong occlusal forces


Materials:

  • Metal substructure with layered porcelain
  • Alloy choice based on strength and budget requirements


Appropriate when esthetic blending is needed without sacrificing functional strength.

What this means for your practice: Predictable outcomes that balance appearance with strength, making them versatile for a wide range of cases.

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PFM BRIDGES (INCLUDING LONG-SPAN CASES)

PFM bridges extend the proven benefits of porcelain-fused-to-metal into multi-unit and long-span cases. Their strength makes them suitable for complex restorative needs while maintaining esthetics.


Best for:

  • 3-unit bridges
  • Long-span multi-unit cases where zirconia may not be ideal
  • Posterior replacements under high occlusal load


Materials:

  • Metal framework with layered porcelain


Frequently used for multi-unit cases requiring reinforced frameworks and long-term stability.


What this means for your practice:  Confidence in tackling multi-unit cases with restorations that hold up over time and reduce the risk of costly failures.

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PFM Craftsmanship: Metal Substructure Thickness, Then Porcelain

See how Summit-Horizon verifies precise metal substructure thickness before layering porcelain on a PFM crown. This quick look highlights the harmony of digital measurement and technician artistry that delivers strength, esthetics, and long-term performance.


Clinical Tips for Full Cast & PFM Restorations

Material & Case Planning Guidance

Selecting the right material for each case is essential for balancing durability, esthetics, and patient expectations. At Summit Horizon, we collaborate with dentists to recommend the most appropriate option, whether that’s a full cast crown for posterior strength, a PFM crown for esthetic blending, or a long-span PFM bridge for multi-unit cases. Our team ensures that alloy selection, porcelain layering, and framework design align with the functional demands and esthetic goals of each patient.


  • Full Cast: Maximum strength and reliability for posterior crowns and bruxism cases.
  • PFM Crowns: Strong substructure with esthetic porcelain layering for anterior and posterior use.
  • PFM Bridges: Durable frameworks that manage high occlusal loads in multi-unit or long-span restorations.


What this means for your practice:  Clear material recommendations and case planning support that simplify decision-making and improve clinical outcomes.

Long-Span Considerations

Designing long-span PFM bridges requires careful planning to ensure strength, fit, and long-term stability. At Summit Horizon, we evaluate each case to recommend the most predictable approach:


Key considerations:


  • Framework design: Proper connector sizing and reinforcement are critical to prevent flexure and porcelain fracture.
  • Alloy selection: High-strength alloys are recommended for spans under heavy occlusal load.
  • Support distribution: Occlusal forces must be evenly shared across abutments to avoid complications.
  • Span length: Very long bridges may benefit from alternative solutions such as implants or sectioning strategies.


What this means for your practice: Thoughtful planning and strong framework design reduce the risk of chipping, flexure, and costly remakes—helping your team deliver predictable outcomes, even in demanding long-span cases.

Submission & Turnaround

Records:  IOS scans (STL/PLY), opposing arch, bite, shade photos; for analog: PVS impressions, verification jig (bridges/full arch).

Typical timelines:

  • Single-unit crowns: ~7–10 business days
  • Bridges: ~10–12 business days
  • Full-arch workflows:  provisional ~5–7, definitive after prototype approval varies by case

Rush availability:  Contact the lab.

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Summit Horizon Dental Lab supports dentists in St. Louis and across the United States to deliver predictable full cast and porcelain-fused-to-metal restorations. Whether you’re planning a posterior crown, a 3-unit bridge, or a complex long-span case, our technicians combine CAD/CAM precision with decades of experience to ensure strength, reliability, and consistent outcomes.

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